- DESCRIPTION
Frac pump unit is designed for acids jobs and pumping other types of liquids and mixtures with proppant for well fracking and stimulation. Remote control is carried out either from portable control panel or from hydraulic fracturing control station.
Frac pump unit is standalone system which mounted on semitrailer and utilized for the long-time operations under harsh conditions of oil and gas fields as part of fracturing fleet.
Frac pump unit complies with the safety regulations in the oil and gas industry.
Delivery items for the Frac pump unit modification in 989660
|
№ |
Description |
Qty, pcs (set) |
|
1. |
Intermodal (container) chassis |
1 |
|
2. |
Diesel engine MTU 12V4000S83L CUMMINS QSK50, Caterpillar 3512C or as per customer's requirements |
1 |
|
3. |
Automatic transmission ALLISON 9823 OFS, TWIN DISC TA90-7601C, WINSTAR SE23800 or as per customer’s requirements |
1 |
|
4. |
Plunger pump Max 2500 hp (1866 kW) or as per customer’s requirements |
1 |
|
5. |
Air-cooled liquid radiator (vertical or horizontal) or as per customer’s requirements |
1 |
|
6. |
Hydraulic components (pumps, motors, valves), set Volumetric gear hydraulic pumps, driven by transmission PTO |
1 |
|
Set of hydraulic tank parts (filler neck, ball type valves, level gauge, temperature sensor etc.) |
1 |
|
|
7. |
Plunger lubrication system (pneumatic, electrical, hydraulic (as per customer requirements), set |
1 |
|
8. |
Low pressure line with pulsating compensator on the suction manifold, quick disconnect connection (2pcs) and butterfly valve (2pcs), set |
1 |
|
9. |
High pressure line (as per customer’s requirements), set |
1 |
|
10. |
Portable remote-control panel, set |
1 |
|
11. |
Operator console with controls, set |
1 |
|
12. |
Electronic equipment (automated control system Siemens or similar), set |
1 |
|
13. |
Hydraulic tank no less than V=180liters with heating from the engine cooling system, pcs |
1 |
|
14. |
Fuel tank with heating from the engine cooling system V=1000liters, pcs |
1 |
|
15. |
HP pump lubricating tank with heating from the engine cooling system V=200liters, pcs |
1 |
|
16. |
First Aid Kit, set |
1 |
|
17. |
Fire extinguisher (Carbon dioxide) 5 liters, pcs |
3 |
|
18. |
Wheel chocks, pcs |
2 |
|
19. |
Warning triangle, pcs |
1 |
|
20. |
Platform with ladder for servicing the HP pump parts (from the right side), pcs |
2 |
|
21. |
Dimensional reflectors, pcs |
4 |
|
22. |
LED lighting 24V, set |
1 |
|
23. |
THERMO type heater (engine and top installed equipment’s heating), set |
2 |
|
24. |
Collector type heating system of engine and gear box including top installed equipment’s, set |
1 |
|
25. |
ETHERNET cable with reel 50m, set |
2 |
|
26. |
Ground cable with reel 50m, set |
1 |
|
27. |
Technical manuals (paper copy), pcs |
3 |
|
28. |
Technical manuals (digital copy), pcs |
1 |
|
29. |
Painting as per customer brand book |
1 |
- Basic technical parameters of Frac pump unit modification in 989660
|
Parameter |
Description |
|
Max working pressure |
103.4MPa (15,000 psi) |
|
Max pressure test |
105.6MPa (15,313 psi) |
|
Max calculated performance, m3/min |
2,46 |
|
Power pack weight |
Calculated ≤16,000 kg |
|
Pumping equipment weight |
Calculated ≤10,000 kg |
|
Five-plunger pump |
|
|
Model |
2500Q… |
|
Max working pressure |
103.4MPa (15,000 psi) |
|
Max pressure test |
105.6MPa (15,313 psi) |
|
Max working performance, m3/min |
2.46 |
|
Plunger OD, inch |
4'', 4,5” (as per customer’s requirements) |
|
Type |
Horizontal, unilateral acting |
|
Max INPUT power, hp |
2500 |
|
Max stroke length, inch (mm) |
8 (203,2) |
|
Pump gear ration |
6,353:1 |
|
Max pump rotation, rpm |
330 |
It is allowed to use components from different suppliers and codes with similar technical parameters as agreed with customer
