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LLC «GIS–Komplekt»
Geophysical Engineering Systems

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Frac Blender on trailer

Frac Blender on trailer

Designed for preparation of the working compositions for fracturing operations. The blender use to mix proppant with liquid and to recharge the injection piston pumps for hydraulic fracturing operations. The blender is the main unit of the frac fleet. By using high precision electronic control system and high-quality equipment, it provides best quality of compositions for formation stimulation. Automatic system provides the adjustment of the liquid levels in the tanks, control chemicals density and dosing as well as proppant concentration, which gives high quality of the composition. Constant concentrations of the liquid and dry type chemicals maintained by automatic dosing system while frac job and operates independently from conventional blender control system. The unit is designed in such a way in order to provide minimum maintenance in arctic climates conditions between -40C and +40C and relative humidity up to 90%.


Delivery Items

Description Qty
1. Trailer 1
2. Detroit Diesel Series 60 engine, 500 hp 1
3. Hydraulic pump drive reducer type 4399 (STIEBEL) 1
4. Blender tub SO - 200, 35 bbl Hurricane 1
5. Operator room 1
6. Hydraulic components (pumps, motors, valves, cylinders), set 1
7. Pipeline system and fittings, set 1
8. Mission Magnum 10x8x14 Centrifugal Suction Line Pump (NOV) or similar, set 1
9. Guar powder dispenser tanks (V=0.05 m3), set 2
10. Operator's control panel 1
11. Siemens ACS automated control system 1
12. Emiss-mass 260 mass flowmeter (compact design) or similar for supply of process liquids 4
13. Electromagnetic flowmeter Promag 55S1F, DN 150 6" (Endress&Hauser) or similar (compact design), set 1
14. Prosonic M FMU40 (Endress&Hauser) ultrasonic level gauge or similar 1
15. Turbine flow meter EDD 150 mm (6") 1
16. Endress & Hauser Promass 83I type viscometer 1
17. Endress+Hauser pH and temperature sensor installed in the suction line 1
18. Screw-type hydraulic pumps for process liquids (1-30 L/min) 2
19. Screw-type hydraulic pumps for process liquids (1-70 L/min) 2
20. Twin augers for sand loading with Rainer hydraulic drive motors 1
21. Hydraulic tank V = 900 L 1
22. Fuel tank V = 400 L 1
23. Electrical switch box of external power supply with RCD protection system 1
24. First-aid kit 1
25. CO2 extinguisher 5 L 3
26. Wheel chocks 2
27. Emergency stop sign 1
28. Side ladder with handrails (from right and left side of trailer) 2
29. Truck safety reflectors 4
30. Main kit spares for trailer 1
31. Truck external side tool box 1
32. Dangerous Goods Transportation signs 1
33. Emergency light (LED) from car batteries (in operator's room, 2 pcs.), set 1
34. Double-glazed blank window in the operator's room 1
35. Entrance sliding door with a window 1
36. Autonomous heater Webasto Air TOP 3900, in the operator's room 1
37. Spark arrester 1
38. Spark arrestor for Webasto 3900 1
39. Flashlight (or permanent) orange light of internal power supply 2
40. ETHERNET cable with reel, 50 m 2
41. Grounding cable with reel, 50 m 1
42. Technical documents 1


Posted by: master